FATS 2026: FROM 7 SIMULATION STATIONS TO A 14-STATION MINI SMART FACTORY FOR MECHATRONICS EDUCATION

As digital transformation accelerates across industries, the expectations placed on Mechatronics and Automation professionals extend far beyond theoretical knowledge. Modern enterprises require engineers and technicians who can quickly adapt to advanced manufacturing environments, understand production workflows, and master smart factory technologies.

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This raises an important question for educational institutions:

Are students being exposed to learning environments that truly reflect real industrial workplaces?

This challenge has driven ETEK to further enhance its Factory Automation Training Solutions (FATS), transforming the original 7-station training model into FATS 2026—a mini smart factory consisting of 14 integrated functional stations, delivering a training experience that is closer than ever to real-world manufacturing operations.

The 7-Station System – Building a Foundation in Automation Thinking

The previous generation of FATS was designed to help learners understand the fundamental principles of automated manufacturing systems.

Using scaled-down training components for simulation purposes, the system enabled students to:

  • Understand the operating principles of automation systems;
  • Practice programming and control signal integration;
  • Learn the logic behind actuators and industrial mechanisms;
  • Build a solid foundation in Mechatronics and Automation engineering.

This served as a critical first step in developing technical thinking before learners progressed to more advanced industrial systems.

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FATS 2026 – Bringing Training Closer to the Smart Factory

With its latest generation, FATS has evolved beyond a conventional simulation platform. It is now designed to align more closely with the practical needs of modern industry.

Industrial-Grade Hardware

Unlike previous training systems that primarily focused on basic educational purposes, FATS 2026 incorporates PACs and real industrial hardware, enabling students to gain hands-on experience with technologies commonly used in advanced manufacturing environments.

Integration of Industry 4.0 Technologies

FATS 2026 incorporates key technologies currently deployed in modern smart factories, including:

  • Industrial PACs and PLCs;
  • Industrial Robots;
  • Vision AI Systems;
  • Servo Drives;
  • Smart Sensors;
  • Automated Guided Vehicles (AGVs);
  • SCADA Systems;
  • Manufacturing Execution Systems (MES);
  • Industrial IoT;
  • Digital Twin Technology.

This comprehensive integration provides learners with a holistic understanding of the smart manufacturing ecosystem.

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14 Functional Stations – Simulating a Complete Manufacturing Line

FATS 2026 features 14 interconnected stations that form a fully integrated production line:

  • Product Body Feeding Station;
  • Bearing Feeding Station;
  • Pressing and Height Inspection Station;
  • Shaft Feeding Station;
  • Bushing Feeding Station;
  • Pin Feeding Station;
  • Component Inspection Station;
  • Cover Feeding Station;
  • Screw Feeding and Tightening Station;
  • Final Product Inspection Station;
  • Resistance Testing Station;
  • Printing and Labeling Station;
  • Finished Goods Warehouse Station;
  • Circulating Conveyor System.

Through this setup, learners can observe and practice the entire manufacturing process—from material feeding and assembly to quality inspection and finished-product storage.

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Supporting Diverse Modern Manufacturing Applications

With its flexible architecture, FATS 2026 can replicate various manufacturing environments, including:

  • Electrical and Electronics Assembly Plants;
  • Industrial Equipment Manufacturing Facilities;
  • Mechatronics Assembly Lines;
  • Digital Manufacturing Management Systems;
  • Industry 4.0 Smart Factory Models.

This enables students to engage with production scenarios that closely resemble real industrial operations.

What Will Students Learn with FATS 2026?

FATS 2026 is designed not only to teach machine operation but also to develop the competencies required of modern manufacturing engineers.

Students can gain practical experience in:

  • PAC/PLC Programming and System Integration;
  • Control Logic Design;
  • Production Cycle Calculation and Process Optimization;
  • Manufacturing Data Analysis and Processing;
  • System Monitoring and Management through SCADA and MES;
  • Digital Twin and Vision AI Applications in Manufacturing;
  • Machine Safety and Preventive Maintenance Practices.

These competencies help graduates become workforce-ready and better prepared for industrial environments immediately after completing their studies.

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Bridging the Gap Between Education and Industry

FATS 2026 was developed to serve as a bridge between technical education and industry workforce requirements.

In addition to supporting universities, colleges, and vocational institutions, the system also serves as an effective platform for corporate training programs, helping companies enhance the capabilities of engineers and technicians throughout their digital transformation journey.

FATS 2026 – A New Milestone in Mechatronics Education

The transition from a 7-station simulation system to a 14-station mini smart factory represents more than just an expansion in scale—it reflects a fundamental shift in educational philosophy.

While students once learned primarily to understand how systems work, FATS 2026 equips them to operate, manage, and optimize smart manufacturing systems in real industrial environments.

FATS 2026 brings technical education closer to industry reality, helping cultivate the highly skilled workforce required for the Industry 4.0 era.

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