SMART FACTORY MODEL

SMART FACTORY MODEL

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  • Device information
  • Specifications

TRAINING CONTENT

1. System control programming

• PLC programming to control the system, HMI interface.
• Configure IoT system, MQTT platform.
• Process data on the Cloud.

2. Build monitoring and management software

• Build Dashboards, graphs displaying data.
• Analyze and optimize machine performance with OEE
tools.
• Analyze and optimize energy use with FMS tools
• Build a maintenance schedule with the Maintenance tool.
• Predict machine status with PHM tool

SKILLS ACHIEVED

1. Know how

• How to configure hardware and tasks of devices in the
system
• Hardware configuration for the PHM engine prediction
and maintenance system
• Hardware architecture for data collection, methods to optimize production processes and improve factory capacity

2. Understand

• Design a complete IoT system (hardware, software,
Cloud)
• Use visual interface design tools to display data for smart
factories
• Programming PLC, HMI to control stations and production
lines
• Design a complete Smart Factory system
• Set up data transmission architecture
• Proficient in using software

1. Control panel

• PLC: CPU S7-1200 1214C 14DI/ 10DO/ 2AI.
• IoT Gateway: ECU-1051, TI Cortex A8 CPU, 600MHz, DDR3L 256MB, 512MB NAND Flash, Linux OS.
• IPC industrial computer: Core i7, 16G RAM, 512G SSD.
• Monitor: 27 inches, 1920 x 1080, multi-touch interaction
• Electric energy simulator: Measures V, A, kW, kVAr, kWh, kVAr, 128×64 LCD display, Modbus RTU communication.
• Gas energy simulator: Measuring L/min, m3, 128×64 LCD display, Modbus RTU communication.
• HMI screen: KTP700, 7 inch TFT, 65536 colors,Profinet communication.

2. Sensors and actuators

• Simulated in 3D motion and interaction on the IPC  computer system and screen.
• Movement under PLC control.
• Sensor simulation signals are detected and transmitted to the PLC in real time.
• Communication network: Ethernet.
• Control panel: Includes physical buttons, switches, and emergency stops for users to interact with.
• Support interaction on HMI.