FATS 2026: FROM A 7-STATION TRAINING MODEL TO A 14-STATION SMART FACTORY FOR MECHATRONICS EDUCATION

As digital transformation continues to reshape the manufacturing landscape, the expectations placed on Mechatronics and Automation professionals have evolved significantly. Today’s industries require engineers and technicians who can quickly adapt to modern production environments, understand complex manufacturing processes, and effectively utilize smart factory technologies.

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This raises an important question for educational institutions: Are students truly experiencing the realities of modern industrial workplaces during their training?

To address this challenge, ETEK has further enhanced its Factory Automation Training Solutions (FATS), transforming the original 7-station training model into FATS 2026—a comprehensive 14-station smart factory system designed to deliver a learning experience that closely mirrors real-world manufacturing operations.

The 7-Station System: Building a Foundation in Automation

The previous generation of FATS was developed to help learners understand the fundamental principles of automated manufacturing systems.

Using compact training components and simulation-based modules, the system enabled students to:

  • Understand the operating principles of automation systems
  • Practice programming and control signal integration
  • Learn the logic behind automated actuators and mechanisms
  • Build a solid foundation in Mechatronics and Automation engineering

This training model served as an important first step in developing technical thinking and automation fundamentals before students progressed to more advanced industrial systems.

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FATS 2026: Bringing Education Closer to the Smart Factory

The next generation of FATS represents more than an upgrade in scale. It reflects a new approach to technical education—one that aligns more closely with the practical needs of modern industry.

Industrial-Grade Hardware

Unlike previous training systems that primarily focused on educational simulation, FATS 2026 incorporates industrial PACs and real manufacturing equipment, allowing students to gain hands-on experience with technologies commonly found in modern factories.

Integration of Industry 4.0 Technologies

FATS 2026 combines a wide range of advanced technologies currently deployed across smart manufacturing environments, including:

  • Industrial PAC and PLC systems
  • Industrial robots
  • AI Vision systems
  • Servo motion control
  • Smart sensors
  • Automated Guided Vehicles (AGVs)
  • SCADA platforms
  • Manufacturing Execution Systems (MES)
  • Industrial Internet of Things (IIoT)
  • Digital Twin technology

This integrated ecosystem enables learners to understand how various technologies interact within a smart factory environment.

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14 Functional Stations Simulating a Complete Production Line

FATS 2026 is designed around 14 interconnected stations that collectively simulate a complete manufacturing process:

  • Product body feeding station
  • Bearing feeding station
  • Pressing and height inspection station
  • Shaft feeding station
  • Sleeve feeding station
  • Pin feeding station
  • Component inspection station
  • Cover feeding station
  • Screw feeding and tightening station
  • Final product inspection station
  • Resistance testing station
  • Printing and labeling station
  • Finished goods storage station
  • Recirculating conveyor system

Through this comprehensive production model, learners can observe and participate in every stage of the manufacturing process—from material feeding and assembly to quality inspection, traceability, and product storage.

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Supporting Diverse Manufacturing Scenarios

The flexible architecture of FATS 2026 enables it to replicate various industrial applications, including:

  • Electrical and electronics assembly plants
  • Industrial equipment manufacturing facilities
  • Mechatronics assembly lines
  • Digital manufacturing environments
  • Industry 4.0 Smart Factory models

This allows students to experience production scenarios that closely resemble those encountered in real industrial settings.

What Students Learn with FATS 2026

FATS 2026 goes beyond equipment operation training. It is designed to develop the competencies required of modern manufacturing engineers.

Students gain practical experience in:

  • PAC and PLC programming
  • System integration and control logic design
  • Production cycle analysis and process optimization
  • Manufacturing data collection and analytics
  • SCADA and MES-based monitoring and management
  • Applications of Digital Twin and AI Vision technologies
  • Machine safety and maintenance practices

These competencies help graduates become more adaptable and job-ready when entering today’s increasingly technology-driven manufacturing sector.

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Bridging the Gap Between Education and Industry

FATS 2026 was developed to serve as a bridge between technical education and workforce requirements.

In addition to supporting universities, colleges, and vocational training institutions, the platform also provides an effective solution for corporate training programs, helping businesses improve the capabilities of engineers and technicians as part of their digital transformation strategies.

FATS 2026: A New Milestone in Mechatronics Education

The evolution from a 7-station training model to a 14-station smart factory represents more than an expansion in scale—it signifies a transformation in educational philosophy.

While previous systems focused on helping students understand automation principles, FATS 2026 empowers learners to operate, manage, and optimize smart manufacturing systems in environments that closely reflect real industrial practice.

FATS 2026 brings technical education closer to industry reality, helping develop the highly skilled workforce required for the Industry 4.0 era.

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