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FACTORY AUTOMATION TRAINING SOLUTIONS (FATS)

Product Code: ST.ME.A8030

Price: Contact

Factory Automation Training Solutions (FATS) is a smart factory training system developed to bridge the gap between technical education and the practical demands of modern industries in the Industry 4.0 era.

The system integrates a comprehensive range of core industrial automation technologies, including PLCs, Industrial Robots, AI Vision Systems, Servo Drives, Smart Sensors, AGVs, SCADA, MES, IoT, and Digital Twin technologies. Through its flexible training modules, learners gain hands-on experience across multiple levels of automation, from manual operations and semi-automated processes to the operation, monitoring, and optimization of intelligent manufacturing systems.

FATS provides a realistic learning environment that equips students, engineers, and technical professionals with the practical skills and interdisciplinary knowledge required for today’s smart manufacturing ecosystem.

  • Device information
  • Specifications

Description

A compact smart factory training system designed to simulate real-world manufacturing environments.

  • Bridges the gap between technical education and industry requirements.
  • Aligned with Industry 4.0 trends and smart manufacturing practices.

Integrated Technologies

  • Industrial PLC
  • Industrial Robots
  • AI Vision Systems
  • Servo Systems
  • Smart Sensors
  • Automated Guided Vehicles (AGV)
  • SCADA
  • Manufacturing Execution System (MES)
  • Internet of Things (IoT)
  • Digital Twin

Training Objectives

  • Understand the structure and operating principles of manufacturing production lines.
  • Develop practical skills in programming, operation, and maintenance of automation systems.
  • Enhance system design thinking and machine safety awareness.
  • Gain exposure to modern manufacturing management technologies.
  • Improve workforce readiness to meet industrial demands.

Target Users

  • Universities and Technical Colleges
  • Vocational Schools and Training Centers
  • Research Institutes and Innovation Centers
  • Manufacturing Enterprises for Internal Workforce Training

Training Levels

FATS 1 – Manual Operations

  • Manual Assembly and Operations
  • Material Management
  • Quality Inspection
  • 5S Practices

FATS 2 – Semi-Automation

  • Human–Machine Collaboration
  • Sensor Applications
  • Semi-Automated Systems
  • SPC Data Analysis

FATS 3 – Automation Line

  • Automated Production Line Operation
  • Machine Safety Training
  • Production Simulation
  • Basic Production Management

FATS 4 – Digital Integration

  • MES–ERP Integration
  • e-Kanban Applications
  • IoT Connectivity
  • Manufacturing Data Analytics

FATS 5 – Smart Factory

  • AI and Machine Learning Applications
  • Predictive Maintenance
  • Blockchain-Based Supply Chain Management
  • Digital Twin Technology

Functional Station Configuration

  • Product Body Feeding Station
  • Bearing Feeding Station
  • Pressing and Height Inspection Station
  • Shaft Feeding Station
  • Bushing Feeding Station
  • Pin Feeding Station
  • Component Inspection Station
  • Cover Feeding Station
  • Screw Feeding and Tightening Station
  • Final Product Inspection Station
  • Resistance Testing Station
  • Printing and Labeling Station
  • Finished Goods Storage Station
  • Recirculating Conveyor System

Product Body Feeding Station – TPAM.C8190

  • Cycle Time: 10 seconds
  • Products per Tray: 6 products
  • Number of Trays: 5 trays
  • AGV Material Supply: Yes
  • Tray Transfer Time: 6–8 seconds
  • New Tray Stack Loading Time: 6–8 seconds

Bearing Feeding Station – TPAM.C8130

  • Cycle Time: 6 seconds
  • Feeding Mechanism: Bowl Feeder
  • Feeding Capacity: 30–40 bearings/minute
  • AGV Material Supply: No

Pressing and Height Inspection Station – TPAM.C8140

 

  • Cycle Time: 6 seconds
  • Pressing Mechanism: Servo Press
  • Maximum Pressing Force: < 1,350 N

Shaft Feeding Station – TPAM.C8150

  • Cycle Time: 6 seconds
  • Feeding Mechanism: Bowl Feeder
  • Feeding Capacity: 30–40 shafts/minute
  • AGV Material Supply: No

Bushing Feeding Station – TPAM.C8160

 

  • Cycle Time: 6 seconds
  • Feeding Mechanism: Step Feeder
  • Feeding Capacity: 30–40 bushings/minute
  • AGV Material Supply: No

Pin Feeding Station – TPAM.C8170

 

  • Cycle Time: 6 seconds
  • Feeding Mechanism: Step Feeder
  • Feeding Capacity: 30–40 pins/minute
  • AGV Material Supply: No

Component Inspection Station – TPAM.C8180

 

  • Inspection Time: < 6 seconds
  • Vision Camera: IS 7801
  • Functions
    • Component Quantity Verification
    • Foreign Object Detection
    • Defective Product Classification

Cover Feeding Station – TPAM.C8190

  • Cycle Time: 6 seconds
  • Products per Tray: 6 products
  • Number of Trays: 5 trays
  • AGV Material Supply: Yes
  • Tray Transfer Time: 5 seconds
  • New Tray Stack Loading Time: 8–10 seconds.

Screw Feeding and Tightening Station – TPAM.C8210

 

  • Cycle Time: 12 seconds
  • Electric Screwdriver: Kilews SKD-BN830PF
  • Torque Range: 0.98–2.94 Nm
  • Application: M3 Screw Tightening

Final Product Inspection Station – TPAM.C8220

 

  • Cycle Time: 6 seconds
  • Machine Vision Functions
    • Dimensional Measurement
    • Foreign Object Detection

Resistance Testing Station – TPAM.C8230

 

  • Cycle Time: 6 seconds
  • Real-Time Measurement Display
  • Comparison with Predefined Standard Values

Label Printing Station – TPAM.C8240

  • Cycle Time: 6 seconds
  • Printing Technology: Thermal Transfer Overprinting (TTO)
  • Automatic Label Printing and Application

Finished Goods Storage Station – TPAM.C8250

  • Cycle Time: 10 seconds
  • Products per Tray: 6 products
  • Number of Trays: 5 trays
  • AGV Material Supply: Yes
  • Tray Transfer Time: 5 seconds
  • Product Sorting Time: 8–10 seconds

Manual Training Stations

  

  • Cycle Time: 6 seconds
  • Integrated Technology: AI Camera
  • Functions:
    • Work Instruction Guidance
    • Operator Motion Analysis
    • Training Support and Skill Assessment
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